Improve Part Quality With Multi-axis Welding Positioners

-

 

Improve Part Quality With Multi-axis Welding Positioners

Today, welding remains as one of the most economical ways to join two metals together. Welding serves as an integral manufacturing function for automotive, aerospace, oil and gas, machinery, marine, solar and wind, and construction parts. Because the welded connection encounters load and stress over time, if the weld is poorly executed, it will not meet application demands and will ultimately fail.

Failure of welded parts can lead to lawsuits and the loss of customers. Therefore, manufacturers must produce consistent high-quality welds to remain in business. But, what contributes to a good weld?

 

A Good Weld

The most common definition used for a good weld is that the weld must hold for the specific application for a reasonable length of time. A good weld should begin with the right material,

a qualified, certified welder, and a method ensuring that the part remains securely in place.

Why is securing the part important?

Any movement of the part during the welding process makes it very difficult to consistently produce quality welds.

 

Types of Positioning Systems

To weld high-quality small parts, a good steel table with clamps that properly hold the part in place will often suffice. For larger parts, some manufacturers use handmade, temporary, static solutions or cranes and jigs. While these solutions have worked in the past, in today's age of automation and lean manufacturing, doing more with less using multi-axis welding positioners is the foundation of most improvement methodologies.

With multi-axis weld positioners, a company can expand on the possibilities of welding automation by giving manufacturers the advantage of maximizing throughput and improving quality, while saving on floor space.

About Multi-Axis Weld Positioners

The physics of Multi-Axis Welding Positioners are different from standard rotary tables. Instead of having the load capacities rely on the inertial loading and bearing capacities, a weld positioner is dependent on the static torque output limitations. A welding positioner system that is designed for efficiency will be balanced to move heavy weights at surprising speeds, consistently producing high-quality welded products.

 

Comments

Post a Comment

Popular posts from this blog

Technology is revolutionizing the welding industry

-
Image
The welding industry has adopted robots to ensure consistent quality, maximize productivity, and facilitate cladding applications. With the constant evolution of technology and the development of construction and infrastructure, the global market for welding gear is expected to reach over £12 billion by 2026 (over $14.7 billion). Technological advancements in the welding industry can bring a wide range of benefits, transforming the way welding operations are performed. Among many other things, they can increase efficiency, reduce downtime, enhance safety, offer better precision, and improve the quality of welding processes overall. So what are the latest, most innovative tools that are driving the sector forward? Let’s take a look at some of the tech introductions that are already starting to shape the future of the welding industry. Robotics Over the years, more and more sectors have been using robots to facilitate their day-to-day operations. In more recent times, the welding indust...
Read more

International Conference on Welding Technology

-
Image
6th Edition of International Conference on Welding Technology https://welding-conferences. sciencefather.com/ Award Nomination - https://x-i.me/arunom Abstract Submission- https://x-i.me/arumem Plenty to be thankful for during National Welding Month Showing appreciation for the welders and fabricators who make the metalworking industry special I know it’s not November anymore, and Thanksgiving has come and gone, but I wanted to give my thanks. You see, it was one year ago last April that I joined The WELDER. Hard to believe it’s been a year; the milestone may have already passed by the time you read this. Everyone here at the FMA welcomed me with open arms, and I thank them for giving me this opportunity and look forward to what year two brings. But I also want to give thanks to those of you who have opened up to me over the past year—whether you shared why you became a welder in the first place, showed me around a shop or facility, explained the intricacies of welding aluminum, etc. ...
Read more

International Conference on Welding Technology

-
Image
  Keep metal fabrication shop workers safe by prioritizing quality                                         By focusing on quality, a company can minimize the risk of injury to shop floor employees.  Kerkez/iStock/Getty Images Plus One of the biggest oversights in the trades today is the lack of focus on quality and the far-reaching implications that poor quality has on so many aspects of business. Quality is often sacrificed for the sake of production, but that can come with a cost—especially to personal safety. The dictionary lists several definitions for quality, but the one most applicable to this discussion is “a degree of excellence.” In practical terms, it’s the ability of a product or service to perform its intended purpose for a reasonable interval of time. In fact, the International Standards Organization defines quality as “the totality of features and characteristics ...
Read more