Emerson Introduces New Ultrasonic Metal Welder for Bonding Larger Batteries, Conductors and Wire Terminations

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Emerson Introduces New Ultrasonic Metal Welder for Bonding Larger Batteries, Conductors and Wire Terminations






Branson GMX-HP delivers higher power with greater downforce to meet changing requirements of global electric vehicle manufacturers


Emerson’s new Branson™ GMX-HP ultrasonic metal welder combines greater power and downforce, essential for larger welds required by electric vehicles, batteries and energy storage systems, with a modular equipment design and features that simplify installation and automation for machine builders and manufacturers.

The new GMX-HP features increased weld power, furnished by a high-capacity 8-kilowatt, 20-kilohertz power supply. Welding power is transmitted through a direct-press actuator, equipped with dual linear bearing guides, precision distance sensors and a dynamic pressure trigger that deliver greater part-holding downforce with the high stability needed for repeatable weld quality.

These characteristics make the GMX-HP welder an excellent choice for ultrasonic welding of larger-diameter conductors, terminations and busbars essential for increased power-carrying capacity, or for bonding the thicker stacks of anode/cathode films used in high power-density batteries or energy storage systems.

The GMX-HP welder is also designed for optimal flexibility and productivity, from automation design through long-run manufacturing. Manufacturing engineers, automation experts and machine builders will appreciate the flexibility of the welder’s modular design, which accommodates base mounting, rear-gantry or top-gantry mountings to simplify configuration, installation and operation of multimachine automated welding systems.

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